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Anchorless tufting machine for face cleaning brushes

 

The AMR-facial is a high speed, spool-fed tufting machine for anchorless face cleaning brushes. The spool-fed filling tools, which allow the use of very thin filaments, tuft the fine material directly into the head plate of the brush, eliminating the issues related to handling and picking fine filaments. After tufting, the filaments are melted together and the head plates can subsequently be assembled with the rest of the brush, or overmoulded.
The AMR-facial is available as a manually loaded machine to make the tufted head plates only, or with all possible automation, including assembly of the brush to reduce operator labor to a minimum.
The AMR-facial machine can also be combined with the new and revolutionary PTt technology for anchorless brushes.

Highlights

 

  • Very high output of up to 700 tufts per minute continuously.
  • No metal anchors required
  • No rotating clamps required
  • Angled tufting possible ( optional)
  •  Very high filament density possible
  • Very thin brush heads possible
  • Special brush topographies possible my means of the CNC tuft length control.
  • Tufts can be very close to the edge of the brush head
  •  Substantial nylon savings because the tuft length can be adjusted during the cycle
  • Tuft melting by means of contact heating
  • Single or double color tufting available
  •  Rubber cleaning elements in the head possible, between the tufts or on the sides of the head
  •  Simple tooling, easy to change over to different models

Technical data

 

Speed (tufts/min) 700
Fibre colors 1 o 2
Finest filament 2 mils
Power consumption (kW) 6.5
Air consumption (nL/min)

300

Dimensions (mm) L 3576       W 3387   H 2140